What We Can Do With Metal

Sam's been working with metal now for about 5 years, full time for the last two. He's a great welder and fabricator and his artistic and problem solving sense is evolving everyday. As we get more and more requests for pieces both entirely of metal and as furniture, in combination with wood, often questions of finishes, materials, and capabilities arise ... Rather than answer the same or almost the same questions over and over, this post will serve as a general outline for potential clients who want to know more about what we can and can't do ... Click the photos to enlarge them ....

We have a fairly well equipped metal shop. We could use a little more space, a milling machine and maybe a more professional drill press but mostly, we're pretty well set. We also have a company we work with for custom CNC waterjet cutting and custom CNC plasma cutting, as well as chrome plating and powder coating ... Right here in Vermont ....

Sooooo, what are the options as far as materials, finishes, fabrication? For a quick overview, visit the 'Sam Mosheim' category off to the right there or any of the links directly below....

We work in steel, both hot and cold rolled, stainless steel, brass, copper, and punched 'tin'.

Possible finishes are:
Natural oiled mill finish .... 'The Williams Store Railings'Blackened steel, done with a cold patina chemical called 'ready brown' ... works great on brass and copper too .... It can be nicely highlighted with steel wool, then oiled ....
Polished natural steel finish. Essentially a process of grinding off the mill scale and polishing with finer and finer grades of abrasives ... While we have not as yet done any pieces in polished stainless, our satin finish stainless is typically looking a lot like the project above .... Perhaps just a bit brighter .... 'A Custom Contemporary Railing'
For antique or Art Deco style pieces, golf leafed, natural or antiqued, might be a good choice ...
For outdoors, we recommend two coats of primer, two of paint with refreshing when necessary ... any color ... 'A Fine Outdoor Railing'
For indoors, primed and painted, any color also; here with a nice gold paint from Fine Paints of Europe which will be glazed and antiqued later ...
A mix of finishes and materials .. blackened, natural,polished, brass and copper ... We're currently working on designs for a bed with inlays in a variety of metals and finishes ...
'A Door For a Pizza Oven Thermometer'

Products and Services .....
Custom Outdoor Chairs and Table Parts

Lighting, railings, sculpture, belt buckles, custom tools, fireplace accessories, furniture parts, metal repairs and custom welding ....

Whatever else you can dream up that you think we might be able to do ....
dan@dorsetcustomfurniture.com
sam@dorsetcustomfurniture.com

Bethlehem Steel .. Wood and Steel Tables

If I remember my family history correctly, my grandfather worked for Bethlehem Steel as a riveter for 52 years, starting when he was 13 in 1915, retiring at 65 in 1967, dead a year later. He worked on all the great bridges of the 20th century that Bethlehem Steel was involved in, which was most of them it seems ... I've been thinking of him as the boys and I have been creating a series of pieces, not custom, around the theme of metal and wood. We've sold a couple to clients passing through and we hope to sell these in the near future. The goal of this series is tell a story, highlight the (unusual) wood, and to build things efficiently and economically.
This is the beginning stage of the table above that we finished this week. The boards (20") were from a log of walnut I purchased from IrionLumber to make a pool table, a project that was, shortly after the boards arrived, canceled.
Two of the matching boards had a square cut out at the sawmill that obviously was to avoid sawing into a spike in the tree. Click the pictures to enlarge them ....
I went back and forth on what to put there, burl, little wood patterned inlays, but in the end, decided a couple textured, blackened steel plates would do the job. I can always change them later if inspiration strikes or if a client wants something personalized there ...
The boards were 10' long and we chopped two cracked crotch sections off the ends. (Not many people have a space for a 10', one piece table) This side table is 28" long x 20" wide x 24" high ...
All the photos in this post were taken in the (currently crowded) finish room and cut from their busy backgrounds with photoshop.


And then, we fnished the one board coffee table. Blow this up and check out the wood. When we made the dining table with the other part of this board, it was stained dark, which masked the various colors that are present in the natural wood ... 39.5 wide, 64 long and 17" high ...

On all these items, the phrase "Buy It Now" from Ebay applies. Pass it on ... Thanks ...

A Claro Walnut Slab Table

This post actually starts back in February when I wrote abut some claro walnut slabs that I had on hand. So far we've completed projects with two of the slabs ... I still have one available ... The latest project is a desk/table for a niche in the walnut paneled room we completed recently. It involved some fine metal fabrication and welding by Sam, as well as a good effort from the woodshop team to polish up the slab and get it to Holman Studios for one of Steve's fine finish jobs ... Anyway ... Here it is ... Click to enlarge the pictures for better viewing .....

Close up of the model and the figure in the Claro walnut top (from Good Hope Hardwoods)


The whole deal

Fine welding by Sam ... that's 3/4 x 6" solid bar welded to 1/2" and 1")

The naked base ...
The base building process below

The flat trestle bases and a 1.5" solid round bar connector ... drilled up through the bases and bolted to the tapped solid round stock ... Bolts and unbolts for shipping ...

The jig for welding the steel parts together

First end welded